Manufacturing & Embellishment Atelier • Sialkot, Pakistan
Industrial Customization: Advanced Printing, Embroidery & Garment Finishing.
From tactile 3D puff embroidery and high-density screen printing to vintage acid washing and bespoke private labeling, Rastify Gears executes comprehensive in-house garment decoration with calibrated precision.
Interactive Technique Showcase
Printing & Embroidery Explorer
Select an embellishment technique below to inspect high-resolution photography, technical specifications, recommended fabric weights, and artwork requirements.
Precision Industrial Screen Printing
Our screen printing department operates precision carousel presses using water-based, discharge, and high-opacity plastisol inks. Ideal for vibrant solid graphics, oversized streetwear back prints, and halftone photographic simulations with exceptional wash longevity.
High-Density 3D Puff Printing
Formulated with heat-activated expanding micro-capsules, puff printing creates a distinctive rounded, high-relief three-dimensional effect. Widely favored by premium streetwear labels for bold typography and chest logos that demand physical presence.
Precision Flat Industrial Embroidery
Utilizing multi-head computerized Tajima/Barudan embroidery machinery with high-tensile polyester and rayon threads. Delivers razor-sharp stitch resolution for chest crests, sleeve hits, neck monograms, and intricate multi-color brand emblems.
3D Puff High-Relief Embroidery
Stitched over dense EVA high-density foam underlays to elevate letters and emblems off the garment surface. Provides crisp, structured 3D architectural lines suited for luxury headwear, heavyweight streetwear outerwear, and signature chest branding.
Chenille Terry Stitching & Applique
Created using specialized moss-stitch loop machines that weave fluffy, carpet-like pile yarns directly onto wool felt or woven twill backings. The hallmark decoration of heritage varsity jackets, retro sports knits, and premium collegiate streetwear.
Direct-to-Film (DTF) & Digital Transfer
High-resolution digital printing on specialized PET release films backed with elastomeric hot-melt adhesive powder. Allows ultra-detailed gradients, photo-realistic artwork, micro-type, and full-spectrum color fidelity without screen setup limits.
Laundry & Finishing Treatments
Specialty Garment Dyeing & Washes
Achieve sought-after vintage drapes, distressed seams, and velvety hand-feels with industrial laundry formulations.
Acid & Mineral Wash
Pumice stones soaked in oxidizing agent tumble with garments to produce high-contrast mottled vintage marbling along seams and ribs.
Enzyme Stone Wash
Natural cellulase enzymes gently break down surface fibers, creating a buttery soft hand-feel and subtle authentic wear fading without fabric damage.
Reactive Garment Dyeing
Dyeing prepared-for-dye (PFD) sewn garments in custom color baths for lived-in vintage tonal variations and soft tonal seam highlights.
Silicon Softening & Tumbling
Micro-emulsion silicon wash providing a silky drape, anti-pilling stabilization, and hot-air tumbler compacting to eliminate residual shrinkage.
Turnkey Retail Readiness
Private Labeling, Trims & Custom Packaging
Every garment leaves our facility retail-ready, complete with your custom branded labels, hangtags, barcodes, and master carton packaging.
Custom Neck & Care Labels
High-definition damask woven labels, heat-transfer screen printed neck prints, and satin care instructions with multi-language washing symbols and fiber breakdown.
- High-density damask woven labels
- Tagless heat-transfer neck prints
- Satin or recycled polyester care tags
Hangtags & Branded Trims
Heavyweight 400–700 GSM custom hangtags with debossing, spot UV, matte lamination, custom metal eyelets, waxed cotton strings, and custom embossed zipper pulls.
- Foil stamped & embossed cardstock
- Custom safety pins & waxed cords
- Embossed metal or rubber zipper pullers
Polybags & Master Shipping Cartons
Custom printed ziplock or adhesive polybags with suffocation warnings, SKU barcode labels for warehouse scanning, and moisture-sealed 7-ply master export cartons.
- Custom branded frosted/clear polybags
- EAN/UPC sticker labeling for 3PL warehouses
- Heavy-duty strapping reinforced export boxes
Factory Direct Apparel Manufacturing • Sialkot, Pakistan
Ready to Start Your Production Run?
Send your tech pack, vector artwork, or fabric specifications. Our engineering and sampling team in Sialkot will review your parameters, provide comprehensive manufacturing guidance, and prepare prototype sampling.
Sialkot, Pakistan textile & apparel hub
No middleman markup or outsourced risk
Strict in-line measurement & wash tolerance
DHL, FedEx, UPS, DPD & Skynet logistics