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06 / Custom Tech Packs • Sialkot Factory Direct

Custom Tech Pack Prototyping & Specialty Manufacturing

Bespoke apparel development for independent fashion labels and clothing brands with unique silhouettes, hybrid fabrics, specialized grading, and factory-direct prototyping.

CAD Pattern Drafting & Grading Physical Fit Sampling Custom Fabric & GSM Milling Multi-Technique Embellishment Full Private-Label Package
Custom Apparel and Tech Pack Development

Bespoke Services

Specialty Development Scope

Designed for brands whose vision extends beyond standard catalog blanks. We build every garment from raw yarn and flat pattern lines to exact measurements.

Custom 01

Tech Pack to Physical Prototype

Send us your PDF, AI, or hand-drawn tech pack with measurement specs. We engineer digital CAD patterns and sew pre-production fit samples.

  • Complete CAD Pattern Engineering
  • Full Physical Fit Strike-Off Samples
  • Size Grading Chart Verification

Custom 02

Custom Fabric Development

Engineer bespoke fabric blends, target GSM weights, custom knit structures, and lab dip color matching for your brand’s signature line.

  • Custom Fiber Blend Formulation
  • Targeted Weight & GSM Calibration
  • Pantone Lab Dip Color Batches

Custom 03

Hybrid & Multi-Panel Apparel

Complex cut-and-sew silhouettes combining contrasting textiles like fleece and ripstop, denim and twill, or mesh and softshell.

  • Multi-Textile Structural Seams
  • Asymmetrical Panel Alignment
  • Reinforced Joint Seams

Custom 04

Full Private Labeling Suite

Transform garments into retail-ready branded products with woven damask neck labels, printed care tags, hem clips, and thick cardboard hangtags.

  • Woven Damask & Satin Labels
  • Embossed Leather Hem Patches
  • FSC Cardboard Die-Cut Hangtags

Custom 05

Custom Hardware & Fasteners

Custom-branded metal buttons, engraved zipper pullers, metal drawcord aglets, eyelets, and silicone dipped cord tips.

  • Custom Die-Cast Metal Pullers
  • Engraved Snap Buttons & Rivets
  • Silicone & Metal Aglets

Custom 06

Retail Packaging & Barcoding

Individual frosted or clear brand polybags with vent holes, SKU/size barcode stickers, folding cardboard inserts, and export carton marking.

  • Zip-Lock Frosted Branded Polybags
  • SKU & Barcode Product Stickers
  • Export Master Cartons with Strapping

Technical Craft

Confirmed Manufacturing Capabilities

Our factory houses specialized machinery for every stage of cut, sew, decoration, and finishing.

CAD Pattern Grading

Digital drafting and multi-size proportion grading ensuring accurate fit across XS, S, M, L, XL, through 5XL.

Physical Sampling & Prototypes

Complete pre-production samples created for hands-on fitting, drape inspection, and stitch review before bulk commitment.

Fabric Sourcing & Development

Direct partnership with regional spinning and knitting mills to develop custom compositions and specific GSM weights.

Screen & 3D Puff Printing

In-house screen preparation and precision ink printing with plastisol, water-based, and raised 3D puff formulations.

Embroidery & Chenille Patches

Multi-head industrial embroidery machines producing flat stitch, 3D foam puff, and plush looping varsity chenille.

Garment Washing & Finishing

Acid wash, stone wash, silicone softener wash, and steam tunnel pressing to ensure garments arrive preshrunk and ready.

Bespoke Stages

Custom Production Pipeline

From raw tech pack to calibrated bulk production run with 100% spec sheet adherence.

01 / STAGE

Tech Pack & CAD Grading

Reviewing flats, seam allowances, and grade rules. Drafting vector CAD pattern pieces for each size in your range.

02 / STAGE

Prototype Sample Sew

Crafting a complete physical prototype using target fabric, adding labels, and dispatching for your fit signoff.

03 / STAGE

Bulk Cut, Stitch & Brand

Milling bulk fabric yardage, automated cutting, screen/puff/embroidery decoration, and assembly seaming.

04 / STAGE

Spec Audit & Packaging

100% measurement verification against approved tech pack tolerance, retail polybagging, and worldwide dispatch.

Factory Direct • Sialkot, Pakistan

Bring Your Apparel Collection to Production

From tech pack review and custom fabric development to sampling, precision cut & sew, and worldwide air/sea delivery. Discuss your specifications directly with our manufacturing desk.

Direct line: +92 302 8673727 • Email: rastifygears@gmail.com • Manufacturing since 2018