Specialized Textile Engineering • Sialkot, Pakistan

Custom Fabric Development: Tailored Yarn, Composition & Weight.

We do not restrict your brand to off-the-shelf catalog fabric rolls. In collaboration with premier Pakistani spinning and knitting mills, Rastify Gears custom-develops textiles from fiber selection and custom GSM to specialized Pantone dye formulations and vintage enzyme washes.

100% Combed Compact Cotton 160–500+ GSM Custom Knits Pantone TCX Lab Dips Loopback & Brushed Terry Pre-Shrunk Stabilization
Macro View of Custom Knitted Textile Structure

Material Specification Library

Fabric Composition & Weight Matrix

Explore our confirmed textile options. Every fabric is engineered with calibrated yarn counts, specific loop structures, and pre-shrunk tumbling.

380 – 500+ GSM

Heavyweight French Terry & Fleece

Composition: 100% Combed Cotton or 80/20 CVC Cotton-Poly

Unbrushed loopback interior or dense brushed fleece. Engineered for high-end luxury streetwear hoodies, oversized drop-shoulder sweatshirts, and heavyweight sweatpants with deep structured drape.

180 – 300 GSM

Luxury Combed Cotton Single Jersey

Composition: 100% Long-Staple Combed Cotton

Tight gauge knitting providing an ultra-smooth, low-hairiness print surface. Ideal for luxury boxy tees, vintage oversized tees, and graphic streetwear collections requiring crisp screen print clarity.

160 – 260 GSM

Performance Activewear & Interlock

Composition: 88% Poly / 12% Spandex or Nylon/Elastane Blends

Four-way multi-directional stretch with moisture-wicking quick-dry treatment and antimicrobial finish. Calibrated for compression leggings, athletic training tops, and gym apparel.

400 – 600 GSM

Heavy-Gauge Ribbing & Collar Collars

Composition: 95% Cotton / 5% Spandex or 100% Heavy Cotton Rib

Custom yarn-dyed 2×2 and 1×1 rib knit engineered specifically for thick neckline collars, waistband cuffs, and jacket trims that maintain elasticity and resist baconing over repeated washes.

350 – 650 GSM

Custom Terry Toweling & Velour Knits

Composition: 100% Ring-Spun Cotton / Microfiber Terry

Double-sided loop pile or sheared plush velour finish. Highly absorbent, durable, and luxurious hand-feel suited for cabana hoodies, resort wear, custom robes, and luxury terry textiles.

1.1 – 1.3 mm / 400+ GSM

Full-Grain Leather & Heavyweight Twill

Composition: Premium Cowhide, Sheepskin & 100% Cotton Canvas

Supple aniline and semi-aniline leather hides, heavy cotton twills, and duck canvas for biker jackets, varsity leather sleeves, workwear outerwear, and structured streetwear coats.

Development Methodology

How We Engineer Custom Fabric For Your Brand

A systematic 4-step process from yarn specification to production-ready stabilized rolls.

01

Yarn Selection & Count

We identify the ideal yarn count (e.g. 16s, 20s, 24s, 30s combed cotton) and spinning technique (compact, carded, or open-end) to balance structural weight, softness, and drape.

02

Circular Mill Knitting

Knitting cylinders are calibrated with specific needle gauges and tension settings to produce single jersey, French terry loopback, pique, interlock, or thermal waffle.

03

Dye Lab Dips & Matching

Our dye laboratory prepares 3-option lab dip swatches against your Pantone TCX/TPX codes using reactive colorfast dyes evaluated under standard D65 light boxes.

04

Finishing & Pre-Shrinking

Fabrics undergo stenter heat-setting, bio-polishing enzyme washes, silicon softening, and tumbler compacting to lock dimensional stability and eliminate post-purchase shrinkage.

Factory Direct Apparel Manufacturing • Sialkot, Pakistan

Ready to Start Your Production Run?

Send your tech pack, vector artwork, or fabric specifications. Our engineering and sampling team in Sialkot will review your parameters, provide comprehensive manufacturing guidance, and prepare prototype sampling.

EST. 2018 Manufacturing Since 2018

Sialkot, Pakistan textile & apparel hub

IN-HOUSE Direct Mill & Atelier

No middleman markup or outsourced risk

QUALITY 4-Point Inspection

Strict in-line measurement & wash tolerance

LOGISTICS Global Air & Sea Express

DHL, FedEx, UPS, DPD & Skynet logistics